Okay so this was my second attempt at this custom logo for a customer. This happened in two places last time. I went in and fixed the design as best I could but there was still an odd line I couldn’t get rid of. That line turned into that gap when I stitch it out. I was so frustrated because I knew it had to do with my digitizing. I read thought the book I got “Digitizing made easy”. There was a section on stitch length that really help. Plus I went in and changed my start/stop positions and that eliminated the weird line (gap) problem. I didn’t bother finishing the design once I saw the gap. Why waste thread and time.